Making a Chair Part One

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Me on a shave horse

Yesterday I had the honour of working with Small Woods Heritage Craft Officer, Neill Mapes.  Neill was running the fantastic Build A Bench workshop with a group of local people.  The group were already well ahead of me with their welsh stick chairs so I decided to make a start on a milking stool instead.  This will be my first chair and I’m very excited about it.

The first job was to cleave some ash into leg sized pieces.  Next an axe was used to pare down the legs into a leggy shape, and prepare the end to be more or less the same size as a 1 inch tenon cutter.  The legs were shaped further on the shaving horse with a draw knife.

To attach the legs to the chair I will be using green wood working.  This means that I will dry the legs by a radiator for a few days then attach them to a ‘green’ seat.  As the unseasoned green seat drys it will shrink around the legs, meaning that, apart from a few wedges, there will be no need for screws or nails.  Ingenious!

I cut the seat out on a bandsaw and its ready to go once the legs have dried.

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lots of legs